Misting spray nozzles
Misting and fogging nozzles create a spray consisting of very small droplets even at low pressures and are used for dust control, humidification, cooling, surface treatment, and for spraying oil mist.
The higher the pressure, the smaller the droplets. Droplet size for misting nozzles ranges from 20 to 500 microns. Small droplets are ideal when full evaporation is required or to bind airborne dust.
It is important to note that the outlet opening is very small, which means that the nozzle can clog if the liquid contains solid particles. In order to prevent clogging, installing a pre-filter or using a misting nozzle with a built-in filter is recommended.
HA
- 0.9 - 320.16 l/hour
- 15° - 120°
- Filter optional
- Fine mist or fog
L
- 0.526 - 32.5 l/min
- 90°
- Fine mist or fog
- Small spiral nozzle
MicroWhirl
- 0.0323 - 1.44 l/min
- 70°
- Compact design
- Standard filter 70 microns
- Fine mist or fog
P
- 0.127 - 79.7 l/min
- 90°
- Fine mist or fog
PJ
- 0.0254 - 9.19 l/min
- 90°
- Standard filter 100 mesh 316SS
- Fine mist or fog
SS
- 9.05 - 939 l/min
- 35° - 45°
- Compact design
UltiMist®
- 0.0236 - 1.16 l/min
- 85° - 100°
- Integrated filter 100 mesh (metal nozzle)
- Fine mist or fog
Various types of misting nozzles
Misting nozzles create a fine mist or fog with droplets small enough not to be affected too much by gravity and thus remain airborne for a longer period of time, which is very important in for example dust control applications. There are two different ways to create a mist or fog - by forcing the liquid through a very small opening or by impingement.
Small opening
- Liquid is atomised by being forced through a very small opening
- Narrower spray pattern at lower pressures
Impingement
- Liquid is atomised into a fine mist or fog when the laminar jet impinges on the pin.
- Spray angle 70° - 90°
Choose the right spray nozzle for an optimised spray process
Each type of spray nozzle has a specific flow rate, spray pattern and droplet size. To optimise the spray process, it is important to understand how different parameters affect the choice of spray nozzle and solution.
- What is the function of the spray nozzle and the spray process?Read the full answer
The first step when choosing the right spray nozzle is to define the function and application of the spray process, such as cooling a gas, washing a tank or flushing a conveyor belt. Type of spray nozzle, thus also spray pattern and droplet size, are important to consider in order to optimise the spray process.
- Which droplet size is most suitable for the spray process?Read the full answer
Droplet size is often critical in optimising a spray process. Many processes, such as gas cooling and gas scrubbing, depend on exposing the maximum total liquid surface area. The liquid then needs to be distributed in a large number of small droplets to create as much total surface area as possible. Other spray processes ...
- What surface should the spray cover? How should the nozzle be positioned?Read the full answer
The position of the nozzle over the target (D) and the area to be covered by the spray (B) are important to know in order to choose the right spray angle (A). The spray angle is measured near the nozzle orifice and the droplets are immediately affected by external forces such as gravity, air and gas flow.
- Desired flow rate? Available pressure?Read the full answer
Desired volume flow depends on the specific spray process. Most spray processes have general rules of thumb for flow ranges, but in many cases on-site testing is needed to achieve the right results.
- What type of liquid is used in the spray process?Read the full answer
A liquid's specific gravity, viscosity and the presence of particles affect the spray characteristics of the nozzle.
- Are there external factors affecting the nozzle spray?Read the full answer
Sometimes the spray is affected by external forces such as process gas flows, air flows or wind.
- Which material is most suitable for the spray process?Read the full answer
Listed below are a number of factors that should be considered when selecting materials for a specific nozzle. An incorrect choice of material is likely to affect the performance and life of the nozzle. We are happy to help and advise on which material is most suitable in your ...
- What are the benefits of an optimised spray process?Read the full answer
There are many factors to consider when selecting a nozzle for a specific spray process. An optimised spray process can make a big difference, contributing to: improved product and process quality increased production and reduced time for unplanned stops reduced maintenance costs lower operating costs by reducing the use of ...
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FAQ Spray nozzles & systems
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