H2 Hydro

Name: H2 Hydro | Hansa Engineering
Availability: InStock

Customised dust control for hydraulic systems

H2 Hydro is specifically designed for use in combination with hydraulic systems and for dust control in outdoor environments. With the possibility of direct mounting on construction machinery, H2 Hydro can ensure extremely effective dust control with water mist technology - directly at the source where the dust arises, before it even has time to spread to the surroundings.

Sol Millerv Dust control, Spray nozzles & systems, Tank cleaning

I look forward to providing product advice and solutions! Let's meet via a video call or a site visit. You can also phone or email us, of course.

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General info Dust control
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Design features

Weatherproof and robust construction for direct installation on outdoor dust sources
No external power supply required - ideal for systems without an electrical power source
Extremely effective dust control thanks to immediate proximity to the dust source
Very low water and energy consumption thanks to highly efficient water mist technology
Works without a control cabinet, allowing for easier installation, operation and maintenance
Highly modular solution with efficient configurable flow
Integrated filter and pressure control valve

Typical uses

H2 Hydro is particularly suited for mounting directly on dust-generating construction machinery with oil-hydraulic systems in outdoor environments. Suitable applications include large mobile machinery and equipment in industrial plants, especially crushers and excavators.

CHARACTERISTICS
Data	Data	Data
Length pump box	mm	1040
Width pump box	mm	443
Height pump box	mm	336
Weight	kg	49
Operating temperature	°C	+5 to +40
Permitted range for the bypass*	%	0 to 20

* TO BE VERIFIED BY EMICONTROLS

HIGH PRESSURE PUMP
Data	Data	Data
Power	kW	2
Speed	rpm	580-2000
Oil for operation	type	SAE 15W-40

WATER
Data	Data	Data
Water supply inlet		3/4"
Water supply outlet		4 x 3/8"
Water quality		portable water
Water pressure
at inlet	bar	min. 2, max. 5
at outlet	bar	max. 70
Water flow rate	RPM.	6-21
Water filter	μm	25 / 50

HYDRAULIC SYSTEM
Data	Data	Data
Temperature operating hydraulic oil	°C	30 to 60
Mineral based hydraulic oil	type HLP, HV	(DIN 51524)
Hydraulic oil viscosity	cSt	10-100

OIL CIRCUIT
Data	Data	Data
Flow and return connection		Rp 1/2"
Flow filtration	μm	90 to 100
Return filtration	l/μm	25
Flow oil pressure*	bar	80
Flow rate*	RPM.	7-24
Connection oil circuit leakage pipe		Rp 1/4"

* TO BE VERIFIED WITH EMICONTROLS

Download PDF

emicontrols_datasheet_dust_h2_hydro_en EmiControls General Brochure

Site visit, problem identification and planning

To make sure we deliver an optimal and sustainable solution we would like to make a site visit early on in the project, where we jointly look at the dust problem, specific requirements and investment objectives.

Site visit

A site visit early in the project is important to identify a variety of factors that might affect the selection and size of equipment, and any add-ons to achieve the most efficient and sustainable results. Regulatory requirements are also discussed at this stage.

Another important question is how the machine or system will be monitored and controlled, i.e. manually or automatically. Should it be a fixed installation or should it be possible to move the equipment around as needed?

Problem identification

During the site visit we discuss a number of different issues. Here are few examples:

What is the source of the dust? Is it a single point or over a large area?
What type and amount of dust does the dust source create?
Area near the dust source: Wind impact? Machinery, personnel and vehicles in motion? Possible safety hazards?
Is electricity and water available at the site?

Planning

Using the information gathered during the site visit, we prepare a summary and review it with the client to ensure that we agree on the scope of the project.

The next step is to start planning the project in order to propose a sustainable solution. At this stage we are in close contact with EmiControls' technical department, focusing on getting the most efficient system possible, with a low operating cost.

Choose the right product or solution for optimised dust control

Every dust problem is unique. The Knowledge base provides information on how dust control works and which questions are important to answer in order to achieve an effective, sustainable solution with low water and energy consumption.

To the knowledge base Dust control

Our main supplier is EmiControls, leading manufacturer of dust control products and solutions. With a strong focus on R&D, EmiControls has developed innovative technology and has exstensive knowledge and experience on how to create droplets optimised for effective dust control.

EmiControls develops all its products according to the following criteria:

Full control of water flow, throw length and drop size
Flexible configuration
Low energy consumption
Long life span of machinery and components
Low maintenance costs
User safety

Every customer has a unique dust problem. The core of EmiControls' business is to develop a customised solution for the customer to achieve the best results, and to offer a strong global after-sales service.

EmiControls was founded in 2011 and has its roots in TechnoAlpin, the world's leading manufacturer of snow guns. Since 2017, Hansa Engineering Group represents EmiControls in Sweden, Norway, Denmark and Finland. EmiControls also manufactures products and solutions for fire fighting and odour control.