EXAIR control, measurement and optimisation of compressed air
EXAIR offers advanced solutions for the control, measurement and optimisation of compressed air systems. Identifying and eliminating inefficiencies in a company's various compressed air systems leads to reduced energy consumption, improved efficiency and lower operating costs.
EFC Electronic Flow Control
Flow control to minimise consumption of compressed air in industrial processes.
Digital Flowmeter
Flowmeter monitoring compressed air consumption and identifies inefficiencies.
Ultrasonic Leak Detector
Quickly identifies leaks in compressed air systems by converting ultrasound into audible frequencies and visual LED displays.
How do I ensure that our compressed air systems work optimally?
By following these steps, you can effectively identify problems and implement solutions to optimise compressed air consumption in your processes and systems.
Step 1: Measure compressed air consumption
Installing Digital Flowmeters: Start by installing EXAIR Digital Flowmeters at each major leg of your compressed air system. The devices measure and display the exact amount of compressed air consumed, making it easy to identify leaks and inefficient compressed air products.
Monitor compressed air consumption: Use Digital Flowmeters to continuously monitor compressed air consumption. This helps you understand where and when air consumption is at its highest.
Step 2: Identify problem areas
Analyse the data: Review data from Digital Flowmeters to identify areas of high air consumption or unexpected variations. Look for patterns that may indicate leaks or inefficient processes.
Carry out inspections: Conduct physical inspections of the compressed air system to locate leaks, damaged components or inefficient compressed air products.
Step 3: Implement a solution
Repairing leaks: Fix identified leaks by repairing or replacing damaged components. This may include pipes, valves and connections.
Optimise your compressed air products: Replace inefficient compressed air products with more efficient alternatives from EXAIR, such as Super Air Knives or Air Amplifiers, which use less compressed air to achieve the same or better results.
Install EFC (Electronic Flow Control): Use the EFC to automatically switch off the compressed air when it is not needed. The EFC can be customised to suit different applications and includes a timer and a photoelectric sensor for precise control.
Step 4: Continuous monitoring and adjustment
Continue with monitoring: Continue to use Digital Flowmeters to monitor compressed air consumption and ensure that optimisation measures are working as expected.
Adjust if necessary: If you notice that the air consumption increases again, perform further inspections and adjustments to ensure that the system remains optimal.
Contact one of our experts
Call, email or book a web meeting with one of our experts specialising in EXAIR Compressed Air Products. We will advise you on the most suitable product or solution in order to achieve an efficient and safe industrial process.
A short web meeting is usually a time-efficiently way to gather information to advise on the right product or solution. During a web meeting we can quickly and easily obtain information on the various factors that may influence the choice of equipment and solution to achieve the most effective result. Sometimes a site visit may also be a good idea, depending on your preference. Of course, you can also just call or email!
When suggesting a suitable product or solution we take into account - function, lifespan, quality, choice of material, and operating and maintenance costs. Our goal is to deliver a sustainable solution that creates added value for you as a customer.
Benefits of optimising your compressed air systems
EXAIR offers smart solutions to easily measure, control and optimise the use of compressed air in your business in a cost-effective way. This in turn leads to improved productivity and increased sustainability.
Cost savings: By reducing unnecessary consumption of compressed air, companies can significantly reduce their energy costs.
Improved efficiency: By monitoring and adjusting compressed air usage, companies can ensure that their systems are operating optimally, leading to improved productivity and reduced downtime.
Environmentally friendly: Reduced energy consumption also means a reduction in carbon emissions, contributing to more sustainable operations.
Easy installation and use: EXAIR products are designed to be easy to install and use, minimising the need for extensive training or special tools.
Increased security: By identifying and eliminating leaks and inefficient compressed air products, companies can improve workplace safety by reducing the risk of accidents and injuries.
Documents for download
Book a web meeting
Book a short web meeting with one of our experts to go through any questions you have about our products, applications or solutions.
Quick response time & technical support
We are available weekdays 08-16.30!
Knowledge base
We would like to share our knowledge and experience with you. In the Knowledge Bank you will find a variety of questions, explanations and process descriptions in our different product areas.