Tankrengöringsmaskin BETE HydroWhirl Orbitor 100 för kraftfull och effektiv rengöring av större tankar

DustFlex - Near-source dust control

DustFlex is a low-pressure system for effective dust control close to the dust source. The system is easily assembled with standard components (nozzle, coupling, hose, etc.) to the desired length. The system can then quickly and easily be installed on site.

Different types and sizes of spray nozzles generate different droplet size and flow, which is important to achieve good dust control efficiency. DustFlex is easy to adapt to specific requirements and type of dust.

Typical applications include crushers, conveyors, tipping points, misting screens, and ground irrigation and wetting.

Sol Millerv Dust control, Spray nozzles & systems, Tank cleaning

I look forward to providing product advice and solutions! Let's meet via a video call or a site visit. You can also phone or email us, of course.

Product information
Project planning
General info Dust control
Supplier information
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Design features

Flexible system assembled from standard components to a desired length
Robust and flexible hose, which can easily be assembled using e.g. cable ties.
Special T-connectors and hose couplings in stainless steel
Spray nozzles in stainless steel with built-in filter to avoid clogging
Low pressure systems
Easy to install and move around the site

Site visit, problem identification and planning

To make sure we deliver an optimal and sustainable solution we would like to make a site visit early on in the project, where we jointly look at the dust problem, specific requirements and investment objectives.

Site visit

A site visit early in the project is important to identify a variety of factors that might affect the selection and size of equipment, and any add-ons to achieve the most efficient and sustainable results. Regulatory requirements are also discussed at this stage.

Another important question is how the machine or system will be monitored and controlled, i.e. manually or automatically. Should it be a fixed installation or should it be possible to move the equipment around as needed?

Problem identification

During the site visit we discuss a number of different issues. Here are few examples:

What is the source of the dust? Is it a single point or over a large area?
What type and amount of dust does the dust source create?
Area near the dust source: Wind impact? Machinery, personnel and vehicles in motion? Possible safety hazards?
Is electricity and water available at the site?

Planning

Using the information gathered during the site visit, we prepare a summary and review it with the client to ensure that we agree on the scope of the project.

The next step is to start planning the project in order to propose a sustainable solution. At this stage we are in close contact with EmiControls' technical department, focusing on getting the most efficient system possible, with a low operating cost.

Choose the right product or solution for optimised dust control

Every dust problem is unique. The Knowledge base provides information on how dust control works and which questions are important to answer in order to achieve an effective, sustainable solution with low water and energy consumption.

To the knowledge base Dust control

Our main supplier is EmiControls, leading manufacturer of dust control products and solutions. With a strong focus on R&D, EmiControls has developed innovative technology and has exstensive knowledge and experience on how to create droplets optimised for effective dust control.

EmiControls develops all its products according to the following criteria:

Full control of water flow, throw length and drop size
Flexible configuration
Low energy consumption
Long life span of machinery and components
Low maintenance costs
User safety

Every customer has a unique dust problem. The core of EmiControls' business is to develop a customised solution for the customer to achieve the best results, and to offer a strong global after-sales service.

EmiControls was founded in 2011 and has its roots in TechnoAlpin, the world's leading manufacturer of snow guns. Since 2017, Hansa Engineering Group represents EmiControls in Sweden, Norway, Denmark and Finland. EmiControls also manufactures products and solutions for fire fighting and odour control.